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Piston Diaphragm Pump

Piston diaphragm pumps are used to transport fluid medium by using four piston diaphragms. This pump solution suits very well for pharmaceutical and biotechnological products. The piston movements are clocked and generate fluid motion by suppression, similar to a human heart. This piston diaphragms within the pump generate very low shear force. This allows a safe pumping of fluids containing cells, viruses and further shear-sensitive elements.

Description

Function and efficiency of Piston Diaphragm Pumps

Pumping with a piston diaphragm pump allows very accurate transporting capacities. We offer different scalable pump models, which allow to transport volumes in the range of 1 to 20.000 liters per hour. Similar to the human heart, these pumps create a flow by suction and also suppression. This way, the liquids are transported very carefully and it is also prevented that the medium gets damaged by turbine blades or friction. For instance, peristaltic pumps create a continuous friction by rolling upon the tubing with their pump heads. This can decrease the life expectancy of cells during the product transfer.

Like in an automobile engine, the pistons move in a defined order and follow a certain cycle. Four driven pistons guarantee a continuous process of suction and also suppression. The drive is electrical and the constant cycle is archived by using an eccentric shaft. The pump diaphragm is made of EPDM or TPE thermoplastic elastomer. Our piston diaphragm pumps can be steam sterilized at up to 130°C and are also suitable for both, single-use and multi-use systems.

The single-use pumps are made of two essential parts. The pump itself, with its mechanics and also electronics, is one part and the single-use pumping chambers are the second. These pump chambers can easily be installed to the pump. This way, the compact plastic pumping chambers can already be built into a complete single-use assembly via Tri-Clamp connection, before being connected to the piston diaphragm pump, entirely free of any contamination.

Piston Diaphragm Pumps applications and areas of use:

  • Not only Upstream, but also Downstream
  • Bioreactor connection
  • Batch transfers
  • Filling
  • Extraction of proteins
  • Circulation during tangential filtration
  • Sterile filtration
  • Chromatography
  • Centrifugation
  • Crossflow
  • Antibodies
  • Cell and also virus processing
  • Vaccines
  • Blood plasm
  • Albumin
  • Homogenization

Technical information about Piston Diaphragm Pumps

  • Delivery rate up to 20.000 l/hour
  • Maximum pressure output 6 bar
  • Working temperature up to 130°C
  • Material of the pump: Stainless steel
  • Material of the gasket/membrane: EPDM and TPE
  • Safe to run dry
  • CIP & SIP
  • High purity
  • Self-priming
  • Little maintenance
  • Little pulsation
  • Low noise level
  • Linear delivery characteristics

The Pump and its sub-components are compliant to:

  • USP Class VI
  • FDA
  • Resistant against gamma irradiation (Single-Use)
  • 3.1 Material conformity
  • CE conformity
  • ATEX
QF150 QF150SU QF1200 QF1200SU QF4400 QF4400SU QF20K
Output 1-150 l/h 1-150 l/h 6-1200 l/h 6-1200 l/h 60-4000 l/h 60-4000 l/h 200-20000 l/h
Maximum pressure 6 bar at 20°C 4 bar at 20°C 6 bar at 20°C 4 bar at 20°C 6 bar at 20°C 4 bar at 20°C 6 bar at 20°C
Maximum Temperature 80/90/130°C 130°C 80/90/130°C 130°C 80/90/130°C 130°C 80/90/130°C
Process/CIP/SIP autoclavable autoclavable autoclavable autoclavable autoclavable autoclavable autoclavable
Chamber Diameter 70 mm 70 mm 119 mm 119 mm 225 mm 225 mm 325 mm
Connection Nett width 25 mm flange,
1/4″ TC
25 mm flange,
1/4″ TC
25 mm flange,
3/4″ TC
25 mm flange,
3/4″ TC
50,5 mm flange,
1-1/2″ TC
50,5 mm flange,
1-1/2″ TC
77,5 mm flange,
2-1/2″ TC
Engine Power 50 W 50 W 370 W 370 W 2200 W 2200 W 4000 W
Supply Voltage 115/230 V
1-Phase
115/230 V
1-Phase
115/230 V
1- oder 3-Phases
115/230 V
1- oder 3-Phases
400 V
3-Phases
400 V
3-Phases
400 V
3-Phases
Material stainless steel: 1.4435/1.4539 polypropylene stainless steel: 1.4435/1.4539 polypropylene stainless steel: 1.4435/1.4539 polypropylene stainless steel: 1.4435/1.4539
valves: EPDM valves: EPDM valves: EPDM valves: EPDM valves: EPDM valves: EPDM valves: EPDM
membrane: TPE membrane: TPE membrane: TPE membrane: TPE membrane: TPE membrane: TPE membrane: TPE
Comment Multiple-Use Single-Use Multiple-Use Single-Use Multiple-Use Single-Use Multiple-Use

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